My dad is a Shrine clown and as part of his parade "act" he drives a small go cart. He has plans to build a wooden body on to the cart to make it look like a small fire truck, which blends in with his clown character. Friends of his have done the same thing but personalized for their characters and it's worked well. They just build a frame on the cart, cover it with G1S plywood, bondo the seams, paint and decorate as they see fit. The only "problem" is that every couple of years they need to redo the body, or at least the seams and paint, just due to normal wear and such.
I was thinking, there should be no reason why, once he gets the body built, that we couldn't just cover it all with fiberglass and epoxy the heck out of it, isn't there? I was watching a show this afternoon where they build a wooden canoe and then coated it with fiberglass with three coats of the epoxy.
If there is anyone who has worked in fiberglass before, can you confirm that this makes sense or not? Also, once it's coated and the fiberglass has dried and cured is there any reason why it couldn't be painted?
I just think this would make for a much more professional looking product and one that is more durable as well.
Thoughts?
The show was telling the truth,it's a great method and yes it can be sanded and painted.
You could take this method further and build your parts from styrofoam.Glue the pieces together with Liquid Nails,shape them with 36 grit sandpaper,and coat with fiberglass cloth and epoxy resin.Then sand smooth,apply bondo and sand that smooth,prime and paint.That's how the pro's build custom car body parts.
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